United Plastics Corporation was
founded in 1946 as Carolina Plastics
Co. and manufactured products for the
automotive industry. Located in Mount
Airy, N.C., United Plastics produces
flexible, rigid and dual durometer profiles,
PVC cellular foam profiles, flexible sheet
and roll goods for the construction,
automotive, furniture and many other
industries.
United Plastics Corporation is dedicated
to producing environmentally-friendly
products. They utilize more than 80,000
lbs. of post-industrial scrap each day
that would otherwise end up in landfills.
Products contain recycled materials and
many of their consumer and commercial
products qualify for LEED points.
There are many products that can help increase STC ratings. Recently, we learned
about several innovative products developed by United Plastics Corporation that can
assist in this effort and are environmentally responsible. dB-4looring, dB-3 for walls
and dB-2 for retrofitting are just a few solutions United Plastics has developed to assist
builders with sound control strategy. Builders can increase the STC of walls and floors
by approximately five levels per layer of sound material used. If the product is used on
both sides of a wall or floor, the STC rating can increase by 10!
Most of the sound that disturbs people is generally in the spectrum 4,000 to 5,000
Hz (hertz). “Our product performs exceptionally well within those ranges and in the
lower ranges of hertz from about 150-400, which are the bass sounds, the vibration
sounds from objects such as a subwoofer, TV or stereo,” explains John Bishop of
United Plastics.
What appeals to us most are the environmental qualities of United Plastics’
products. Most blocking materials are virgin products made from petroleum-based
materials, which means they are affected by the changes in oil prices and comprised
of a minimum of recycled materials. On the other hand, dB-3, dB-2 and dB-4looring
products are made of 100% recycled materials, and because of the amount of polyester
materials included, they are incredibly flexible. This flexibility allows the products to
scatter low frequency sounds, rather than transferring the sound through.
Another benefit of United Plastics’ products is that they are only one-eighthinch
thick. When using them, builders can use standard width jams and avoid
special allowances or floor plan changes to account for increases in thickness of the
wall as may be required with double layer drywall. Installation is as easy as drywall:
the material is very lightweight, so drywall installers can perform the work and
builders can avoid additional hiring. And if that isn’t enough, the product acts as an
impermeable vapor barrier so water/moisture will not pass through.
As construction managers, we constantly seek materials to help our clients achieve
their construction, environmental and budgetary goals. United Plastics Corporation
has developed products that offer great promise in each of these areas. For more
about the company responsible for these high-performing products, please see the
accompanying sidebar.